Knoxville, TN · Knox County
Leather Patch Hats in Knoxville.
Laser-engraved leather and faux-leather patches, sewn or heat-pressed onto the hat of your choice. The look that started this shop.
Produced in-house for restaurants, breweries, construction crews, church groups, and school boosters across Knoxville and Farragut, Powell, Halls — about 30 minutes from our Jefferson City studio.
What Knoxville customers get from us
Real laser engraving
Burned into the hide for depth and contrast — not printed on.
Sewn or pressed
Stitched patches for a heritage look, pressed for speed and lower cost.
Hat selection
Richardson 112, trucker, rope, structured, and unstructured styles.
Small runs welcome
Bachelorette parties to 500-cap company orders.
Shop capability
Leather Patch Hats specs for Knoxville orders
Everything below happens in our own shop at 222 Tom Franklin Rd, Jefferson City, TN 37760 — about 30 minutes from our Jefferson City studio. No brokering, no out-of-state plant, and the same equipment on your reorder as your first run.
- Cap styles
- Richardson 112 and 112FP, trucker, rope, structured and unstructured six-panels, dad hats, and beanies.
- Patch material
- Full-grain leather and faux leather, laser engraved for depth and contrast rather than printed.
- Patch shapes
- Rectangle, rounded rectangle, oval, circle, shield, and custom die shapes sized to the cap front.
- Attachment
- Stitched with an even edge stitch for a heritage look, or heat pressed for faster, lower-cost volume runs.
- Minimum run
- One hat to 500-cap company orders. Per-hat cost drops as the run grows.
Questions about a leather patch hats run for Knoxville? Call 865-362-0014 or send the details and you will get real pricing back, not a range.
Leather patch hats FAQs
- Can I pick up hats near Knoxville?
- Yes — pickup is available at the studio nearest Knoxville, or we ship.
- Sewn or pressed — which should I pick?
- Sewn looks and wears better long-term; pressed is faster and costs less on big runs.
- Which hats do you stock?
- Richardson 112 is the workhorse, plus rope, trucker, and unstructured styles on request.
- Can you match my brand's color?
- Leather tones vary by hide, and we'll show you options before we cut.
- What's the turnaround?
- Most patch runs go out within a couple of weeks; you get a firm date with your quote.
Closest studio to Knoxville
Pickup and drop-off by appointment. We also ship anywhere in Tennessee.
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Other services in Knoxville
Also serving Farragut, Powell, Halls, Karns, Oak Ridge, Maryville. All services in Knoxville → All service areas →